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Case Study: Pfizer POWLS
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Case Study Pfizer Packout Weighing and labelling system (POWLS)
> CASE STUDY: PFIZER Packout weighting and labelling system (POWLS)

Pfizer Pharmaceutical

Global Leader Pharmaceutical Manufacturer

  • $51 Billion Annual Revenue
  • 135 facilities worldwide
  • 6 manufacturing locations in Ireland
  • Pfizer Ringaskiddy – Pfizer’s most complex Pharma plant

Before:

  • New high-volume Plant, with new requirements
  • Pfizer required a sophisticated fully integrated system for Finished Product pack-out, weighing, and labelling to support this state-of-the-art facility and help maximise ROI
  • Existing systems were excessively manual due to insufficient system reliability, and lacking weighing capability at Packout stage
  • Time consuming manual QA sampling and sample tracking
  • Old technology and limited support
  • Sought greater process enforcement using IT
    “With the new plant, our business process had changed and our current system needed to be upgraded to ensure our quality systems were enforced.”
    - Geraldine Druhan, IT Project manager, IT Systems Quality and Validation

After:

  • AS/400 based system – easier to maintain, reduced support issues
  • Fully integrated with Pfizer LIMS & ERP Systems
  • More automated application of Quality System requirements
  • Automated Sample Management system
  • Greater adherence to Pfizer’s stringent labelling requirements
  • More flexible system design, greater future proofing

    "Millennium's focus is clearly on delivering success for their client. The Packout Weighing & Labelling project, time and time again, presented challenges with other vendors' hardware. Although not their responsibility, Millennium, with a can-do attitude, quickly stepped in to drive a solution with the different hardware vendors. Great to work with."
    - Stephen Galvin, project engineer/manager Pfizer OSP4 fourth Packout suite project

    “The project required interfacing with many software and hardware systems. With knowledge of Pfizer’s business and systems, on-going work with the user-group and strong project management abilities, Millennium have proven themselves again and again.
    - Brendan Murphy, Production Systems Team Leader, Pfizer Pharmaceuticals

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